| Electrovert
Econopak I & Epk Plus Specifications |
| General Specs |
| Standard
Power Sources: |
|
220 VAC, 3 Phase, 60 Hz
440 VAC, 3 Phase, 60 Hz
380 VAC, 3 Phase, 50 Hz |
| Power Consumption: |
|
| Basic System: |
| EPK-I |
|
1.5 kVa |
| EPK-Plus |
|
2.0 kVa
|
| Solder heaters: |
|
8.4 kVa |
| Preheaters: |
| Vectaheat |
|
10 kVa per heater |
| Radiant |
|
7.5 kVa per heater |
| Preheat with exhaust |
|
9.6 kVa per heater |
|
| Grounding Requirements: |
|
The system must be provided with
an electrical earth ground for the main power cabinet in accordance
with local electrical regulations and standards. Ensure earths ground,
or place a copper rod driven to earth on the supply side of any
"earth trip" system. This procedure must comply with safety
and fire regulations to shut down system if a shorting condition
develops. |
Compressed Air
Consumption: |
|
Maximum of 0.35 L/s (0.75 cfm) with foam fluxer
Maximum of 2 L/s (4.0 cfm) with one Pyrometer
Maximum of 3.78L/s (8 cfm) With one air knife |
| Air Exhaust Requirements: |
|
14.2 M3/min (500 cfm)
at each of the two-152mm (6 in.) diameter vent ducts @ 0.5in. water
gauge static pressure drop, located at the load unload ends of the
system. |
| Cooling Fan Assembly: |
|
| 4 fans @ 115 VAC |
| 50 HZ: |
|
2.6 M3/min (88 cfm) |
| 60 Hz: |
|
3.2 M3/min (105 cfm) |
|
| Conveyor
Specs |
| Conveyor: |
|
| Speed: |
|
0 - 4 mpm (0.5 - 12.5 ft/min) |
| Drive Motor: |
|
1/4 hp at 90 VDC
(2.2 amps at 50 rpm) |
| Mechanical Clutch: |
|
Disengages at 13.6 N-m (200in-lb) |
| Load Capacity: |
|
18.1 kg (40 lb) |
|
Standard Finger
Conveyor: |
|
| Finger Construction: |
|
Flexible Titanium V-groove |
| Load Guide: |
|
305 mm (12 in.) |
| Unload Extensions: |
|
305 mm (12 an.) |
| Process Width: |
|
50 - 400 mm (2 to 16 in.)
via handwheel mechanism |
Adjustable
incline option: |
|
4° - 7° (not compatible w/
150 - 200mm board clearance) |
Entrance Height,
from bottom of unit: |
|
827mm (32.5 in.) |
Exit Height,
from bottom of unit: |
|
1167 mm (46 in.) |
|
| Optional Pallet Conveyor: |
|
| Fixed Conveyor Angle: |
|
6° |
| Process Width: |
|
400 mm (16 in.)
[540 mm (21.25 in.) [in to pin] |
Extended Throughput
Clearance option: |
|
6 in. (150 mm) or 8 in.
(200 mm) above board |
| Entrance Height: |
|
780 mm (30.7 in.) |
| Exit Height: |
|
1185 mm (46.6 in.) |
|
| Optional Finger Cleaner:
|
|
| Pump Motor: |
|
1/40 hp @ 115 VAC
(1.25 amp @ 3000 rpm) |
| Pump Construction: |
|
Polypropylene wet parts
with Teflon seals |
| Flow rate: |
|
32.2L/min (8.5 gpm) maximum |
| Reservoir Capacity: |
|
17 L (4.5 US gal) |
|
| Fluxer Specs |
| Standard Foam Fluxer: |
|
| Flux Capacity (25mm over aerator
stones): |
|
13 L (3.4 US gal) |
Aerator Material
/Pore Size: |
|
High-density Polyethylene
/ 10 -15µ |
Compressed Air
Requirements: |
|
345 kPa @ 0.45 M3/Min
(50 psi @ 15 cfm) |
Adjustable Plates
(Aperture Adjustment): |
|
13 - 64 mm (0.5 in. - 2.5 in.) |
Flux and Thinner
Pump Flow Rats: |
|
Adjustable from 94.5 to 944 ml/min
(0.025 gal/min to 0.25 gal/min) |
| Air Consumption: |
|
|
| Aerator: |
|
0.06 M3/Min @ 35 kPa (2 cfm @ 5
psi) |
Air Knife
(Foam Fluxers): |
|
0.15 M3/Min @ 207 kPa
(5 cfm @ 30 psi) |
|
Optional Flux
Density Controller: |
|
| Density Range: |
|
|
| PARR: |
|
0.7 - 1.1 |
| Float: |
|
|
| 40 g weight: |
|
0.75 - 1.0 |
| 50 g weight: |
|
1.0 - 1.25 |
| Temperature Accuracy: |
|
± 2.5° C (± 4.5° F) |
Temperature
Compensation Factor: |
|
Programmable |
Flux and
Thinner Pumps: |
|
0.76 amps (115 VAC, 50/60 Hz max) |
| Flow Rate per Pump: |
|
1.9 L/m (0.5 gpm) |
|
Optional External
Fluxer Module: |
|
Extended Conveyor
Rails: |
|
432 mm (17 in.) (Lowers the
entrance height by 54 mm) |
| Exhaust Requirements: |
|
500 cfm through 152 mm (6 in.) duct |
|
| Preheater Specs |
| IR Preheater: |
|
| Elements of the preheaters
are wired in 3 sets. These seta are wired to switch on and
off as a function of the preheat width zones parameter. Machines
are wired such that zone 1 (standard IR platen only) must
be on before the other zones can be used. This feature is
standard on EPK-I units and optional on EPK-Plus units. |
| Heater Size: |
|
400 mm (16 in.) |
Total Power
Consumption: |
|
7.5 kVa (220/380/440 V) |
Temperature
Range: |
|
ambient - 510° C (ambient - 950°
F) |
Max Temperature
Variation: |
|
± 2.2° C (± 4° F) at idle
conditions |
| Warm-up Time: |
|
Approx 15 min. or less stabilize |
|
| Vectaheat Preheater: |
|
| This feature is standard
on EPK-Plus units and optional on EPK-I units. |
| Heater Size: |
|
400 mm (16 in.) |
| Power Consumption: |
|
10 kVa |
| Blower Capacity: |
|
160 cfm per blower
[two (2) blowers per preheater] |
| Lead Clearance: |
|
13 mm (0.5) minimum |
Maximum
Temperature Range: |
|
ambient - 204° C (ambient - 400°
F) |
| Warm-up Time: |
|
Approximately 10 minutes to stabilize |
|
Optional Pyrometer:
(Option for EPK-Plus Only) |
|
This option is not
compatible with 150 mm (6 in.) or 200 mm
(8 in.) bard clearance, adjustable incline, coN2tourplus,
or Accuknife. |
| Location/Description: |
|
Before Solder Bath / Read Only |
| Pyrometer Dot size: |
|
10.2 mm (0.4 in.) at 152 mm
(6 in. ) from board |
Range of Emissivity
via Manual Adjust: |
|
0.5 to 1.0 |
Pyrometer Purge
Compressed Air: |
|
Approx. 35 kPa (5 psi) |
Pyrometer Cooling
(compressed Air): |
|
Approx. 173 kPa (25 psi) |
Air Consumption;
Pyrometer Purge: |
|
0.015 M3/Min @ 35 kPa
(0.5 cfm @ 5 psi) |
Air Consumption;
Pyrometer Cooling: |
|
0.015 M3/Min @ 173 kPa
(3.5 cfm @ 25 psi) |
|
| Solder Pot Specs |
| Solder Heater Ratings: |
|
| Cast Iron Pot: |
|
six-1.4 kW (at voltage
indicated on nameplates) |
|
| Solder Capacity: |
|
| With 63Sn 37Pb solder
at operating level 12.5 mm (0.5 in.) below top edge of pot. |
Cast iron Pot
with Lambda: |
|
565 kg (1245 lbs) |
Cast iron Pot with
Lambda and chip: |
|
555 kg (1220 lbs) |
|
Solder Operating
Temperatures: |
|
ambient - 316° C (ambient -
600° F) |
| Solder Angles: |
|
| Standard: |
|
6° |
| Optional: |
|
4° - 7° |
|
Maximum Temperature
Variation: |
|
±1.7° C (± 3°
F) at idle conditions |
| Warm-up Time: |
|
3-4 hours for ambient - 260° C (ambient - 500°
F)
(Times are voltage dependent) |
| Solder Level: |
|
| Standard: |
|
Operator maintained, Manual |
| Optional: |
|
Solder feed and level control mechanism
for a constant level at approximately 13 mm (1/2 in.) below
top lip of tank with pump stopped. Requires the Lambda wave
and other functions to operate. |
|
| Solder Wire Feeder: |
|
3 mm (1/8 in.) diameter wire recommended, up to 5
mm (3/16 in.) optional |
| Solder
Nozzle Specs |
| Standard Lambda Nozzle: |
|
Adjustable
Wave Height: |
|
0 - 11 mm (0-7/16 in.) |
Automatic Start/Stop
(EPK-Plus only): |
|
Variable from 4.8-480 seconds |
|
| Optional Chip Nozzle: |
|
| MAx Wave Height: |
|
0-9.52 mm (0-3/8 in.) |
|
Optional Rotary
Wave Chip Nozzle: |
|
| Rotary Speed: |
|
70 - 300 rpm |
Nitrogen
Consumption: |
|
100 cfh |
| Nitrogen Inlet Fitting: |
|
0.5 in. |
| Wave Height: |
|
3/8 in. |
| Motor Specifications: |
|
1/17 hp @ 90 VDC, 0.62 amps |
|
| Optional Omega Nozzle: |
|
| Max Wave Height: |
|
0 - 11 mm (0-7/16 in.) |
| Vibration Parameter: |
|
0-100% of vibration of 50/60 Hz |
|
| Electrical System Specs (EPK-Plus
Only) |
| Electrical Specifications: |
|
Standard
Power Supplies: |
|
220/440 VAC, 3ph, 60Hz
380/415 VAC, 3ph, 50Hz, earthed neutral |
Grounding Requirements:
(earth or non-earthed) |
|
Must be grounded in accordance
with local electrical regulations and schematic requirements. |
Radio Frequency
Interference: |
|
Power supply and work area must
be free of RFI noise |
|
| Microprocessor Specs: |
|
| 80C286 Microprocessor: |
|
|
| Clock: |
|
16 MHz |
| Supply Voltage: |
|
Vcc min: 4.75 V
Vcc max: 5.25 V |
| Supply Current: |
|
Icc Typ: 730 mA |
| Icc stby: |
|
200 mA |
| Floppy Disk Drive: |
|
one-3.5 in., 1.44 Mbyte |
| Hard Disk Drive: |
|
one-210 Mbyte |
| Serial Interface Ports: |
|
Ports A Electrosoft
Port B SIP |
|
| Notes |
| The RS-232C serial interface ports are located on
the load end of the system cabinet. |
